Gypsum, a versatile mineral widely used in construction and agriculture, requires efficient crushing and processing to achieve optimal particle size and purity. As a leading mining equipment manufacturer, Liming Heavy Industry provides tailored solutions for gypsum treatment with high automation and energy efficiency.
1. Key Processing Stages
Primary Crushing: Liming's PEW Jaw Crusher 1 handles large gypsum rocks (≤1200mm) with a 10:1 reduction ratio, ensuring uniform feeding for downstream processes. Its hydraulic adjustment system minimizes downtime during maintenance.
Secondary Crushing: The CI6X Impact Crusher excels in medium/fine crushing, producing 0-30mm aggregates. Its modular design allows quick replacement of wear-resistant components like blow bars.
Grinding & Calcination: For building gypsum production, Liming's LM Vertical Mill achieves 80-600 mesh fineness with 30% less energy consumption compared to traditional ball mills 13. Paired with a rotary kiln, it enables precise temperature control (150-180°C) for β-hemihydrate gypsum.
2. Technical Advantages of Liming Solutions
Intelligent Control: Integrated PLC systems monitor real-time parameters (e.g., feed rate, motor load) and auto-adjust operations to maintain 90%+ operational efficiency.
Dust Suppression: Multi-stage bag filters and water spray systems reduce PM2.5 emissions to <10mg/m³, exceeding ISO 8573-1 standards 6.
Mobile Configuration: The K3 Series Portable Crushing Plant 4 combines jaw crusher, vibrating screen, and belt conveyors on a single chassis, ideal for remote gypsum quarries.
3. Recommended Production Lines
Project Scale Equipment Configuration Output Capacity
Small (<100t/d) PEW860 Jaw Crusher + MTW138 Grinding Mill 50-80t/h
Medium (300t/d) CI5X1520 Impact Crusher + LM1900 Vertical Mill 150-200t/h
Large (>500t/d) K3 Portable Plant + LUM1125 Vertical Roller Mill 300-400t/h
Insert Liming's gypsum production line photos here, highlighting automated material flow and compact layouts.
Liming's solutions prioritize sustainability through 15% recycled steel components and noise levels below 75dB. For customized gypsum processing plans, contact our engineering team to optimize CAPEX and operational costs.